Hallmark Engineers among the most trusted firms, engaged in Emulsion Plant Manufacturers in Mumbai . To make ointments, creams, lotions, and gels, ointment manufacturing plants homogenize semisolid and liquid components. As one complete automatic ointment manufacturing plant, three distinct vessels for distinct operations are connected to one another via pipelines and valves for processing. The water was heated in the water phase vessel, the jelly or wax was melted into a liquid state in the oil phase vessel, and all of the ingredients were blended in the manufacturing phase vessel. We are the Emulsion Plant Manufacturers in Mumbai . For uniform blending, agitators with bottom and top entry onto the vessel were provided. Further fast chopper gave at lower part of assembling vessel for high shear blending tasks.
Hallmark Engineers is known as a leading Manufacturing Ointment Plant In Mumbai. Cream Manufacturing Plants are very good quality frameworks utilizes current procedure to upgrade creation execution. Gear comes convenient in the creation of value items in ventures like drug, home grown and corrective. Plant offers adaptability to makers and furnished with elegant highlights which given it ten out of ten.
Hallmark Engineers is excellent ointment plant manufacturer in Mumbai with installations across the globe. Our plants have validation protocols in place to meet regulatory requirements and are cGMP certified. Optional SCADA and PLC systems with touch-screen MMI are included. You won't have to look any further for cream, gel, or toothpaste manufacturing plants because you have access to a wide range of packaging options. We are the Emulsion Plant Manufacturers in Mumbai
Working Principle Of Ointment Mfg. Plant
The oil-based wax and the water, respectively, fill the Wax Phase Vessel and the Water Phase Vessel. LITCO offers the two Vessels with Base or Top stirrer according to prerequisite. Oil and water are moved to the main Manufacturing Vessel via the Online Vacuum Transfer System. Hallmark Engineers is known as a leading Manufacturing Ointment Plant In Mumbai. The Mfg. A mechanical or magnetic stirrer is installed in the vessel to mix the product and produce an emulsified solution. The product is recirculated by the In-line Homogenizer if necessary to produce an emulsified ointment with the required density. We are the Emulsion Plant Manufacturers in Mumbai . When making ointment, the two most important requirements are a controlled environment and minimal contact. The jacketed and insulated Mfg. The product is heated in the vessel to the ideal temperature for better processing. Impurities are removed from the newly produced ointment by means of the Portable Filtration Unit. The ointment is then either sent to the following processing line for filling or stored in the Storage Vessel. We are the Emulsion Plant Manufacturers in Mumbai .
Salient Features
- Fully automatic untouched process for Ointment manufacturing plant
- CIP/SIP facility cGMP compliance
- Capacities available from 25 kgs. to 2500 kgs. batch capacity
- Plant that is completely automated and consists of a wax phase vessel, a water phase vessel, a manufacturing vessel, and a storage vessel with transfer pumps, integrated control panel, and pipe lines that connect them all
- Working platform for 200 kgs. and above capacity plants
- Through the integrated control panel, one skilled and one semi-skilled operator can operate the entire plant
- Vacuum transfer of the wax and water phases to the primary manufacturing vessel
- Mixer of the semi-contra type for making creams and ointments. Contra rotational blender can be given upon request
- A heating/cooling jacket with a digital temperature controller for the main mixer is required
- Plants available for sterile ointments manufacturing
- For ease of opening and re-fixing, process piping is highly electropolished, and joints comply with DIN or TC standards
- Hydraulic power pack with cylinder for lifting the entire agitator assembly, including the top lid, for product recovery, ease of cleaning, batch switch, and maintenance
- VFD allows Anchor agitators to adjust the RPM in accordance with the product or recipe
- Different plant layouts to accommodate customers or site conditions? requirement
Cleaning validation meets the international standard of less than 10 PPM through SWEB testing or the CIP system's online conductivity
- Load Cell for accurate weighing of final products
- The vacuum system eliminates retention in pre-phase vessels and interconnecting pipelines and reduces the amount of time required to transfer product from one vessel to another
Main Vessel:
- Choice of various type of anchor design.
- Homogeniser (option) – Top Entry, Side Entry, Bottom Entry with circulation facility.
- Hydraulic lid lifting for fast & easy cleaning of top dish & vessel.
- Load Cell for fast & accurate measuring system.
- Flexible product transfer pipe & fitting in case of load cell & hydraulic lifting.
- VFD for Anchor agitators to vary the RPM.
- VFD for Homogeniser to vary RPM.
- Specially Design drive assembly.
Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.
Open top with top entry propeller stirrer
Close top with bottom or top entry propeller
Process Description
- All vessels are manufactured from S.S. 316 grade stainless steel sheets and are cGMP compliant construction.
- Each vessel has an appropriate agitator assembly and is cladded, insulated, and jacketed.
- In a wax melting vessel, wax is melted; Water is warmed in water warming vessel.
- Vacuum transports both water and wax into the manufacturing vessel automatically.
- By introducing chilled water into the jacket of the manufacturing vessel, both water and wax are homogenized to form an uniform emulsion.
- The active ingredients, colors, and other components are thoroughly mixed and homogenized after the emulsion has formed.
- The same thing is transferred into the storage vessel via bump pump. The metering pump transfers it from the storage vessel to the filling machine automatically.
- Flow rate of metering pump can be set as per your tube filling machines speed and capacity.
- The main function are mixing and emulsifying. This in the broader sense means producing very fine emulsions, suspensions, etc featuring excellent homogeneity and thus finally stability of the mixed product.
- Jacket have heating & cooling with temperature control with Safety equipment.
- Electro polished Pipeline and joints are TC standard for easy opening & re-fixing.
- Vacuum system to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
- No Air contamination. / Human contamination.
- Cleaning In Place cycles with validation protocols. (Optional)
Manual Control – Have temperature indicator /Timer / Single Phase protection /Push Button to operate the complete plant
Auto Control – PLC based with touch screen and pass word level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc. This choice of package to suit requirement to each product.
Pre stored process parameter will help to achieve consistent product quality.
MMI (Touch Screen) for visualization of machines of specific process condition and data
PLC Indicates:
- Alarm Signal
- Fault Message
- Visualization of Machine process condition & data.
SCADA package (optional)
- A Special pharmaceutical design enables application in biotechnical process. Material, surface as well as general design are in keeping with the GMP directives as well as the recommendations of the FDA & USFDA.
- Vessel design as per ASME guideline and tailor made design as per user’s / product Requirements.
- All vessel are per GMP regulations.
- Total plant is design & supplied as per CGMP guidelines.
- Flexible Configuration
- Simple Operation
- Can Be Fully Automated
- Integration into existing process control system
- Fast product change over
- Rapid & effective cleaning CIP/SIP
- Homogenous product consistency without trapped air bubbles
- Mixing, dispersing and homogenizing in one operation
